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Samputensili spindle and motor spindle repair

Brochexpress is an independent workshop specialising in the repair, maintenance and diagnostics of Samputensili spindles and motor spindles — the Italian builder of gear cutting and grinding machines, today part of the EMAG group as EMAG SU.

48h On-site service
~20 days Workshop repair
12 months Warranty
30+ Years of expertise

Samputensili, the Italian benchmark in gear technology

TLDR: Samputensili (Bologna and Reggio Emilia, Italy), acquired by the German EMAG group in 2021 as EMAG SU, covers the entire gear manufacturing chain: hobbing (H series), modular gear centres for large parts (HG series), and generating or profile grinding (G, GR, GS series).

Samputensili, whose machine tools and CLC business were taken over by the German EMAG group in February 2021 under the new EMAG SU entity, covers the entire gear manufacturing chain, from turning and rough cutting through to final tooth flank grinding. The range of hobbing machines (H series, models H80/140/200 and H250/300/400) is developed specifically for high-performance requirements in dry or oil cutting, up to 400 mm in diameter, and can cut spur or helical gears, ring gears and more.

A range of hob spindles and grinding wheel spindles for every manufacturing stage

TLDR: Samputensili machines use hob spindles for cutting (H series) and grinding wheel spindles for generating or profile grinding (G series), with configurations able to handle workpieces up to 550 mm long on the most productive grinders.

Samputensili H series hobbing machines use a horizontal hob spindle able to take every known type of hob (high-performance HSS or carbide), from dry cutting or cutting with coolant through to teeth that have undergone heat treatment. On G series grinders, such as the G 250 (today EMAG SU), a grinding wheel spindle allows cost-effective production of axle drive gears, gear wheels and shafts up to 550 mm in length, by generating grinding or profile grinding.

Samputensili spindles covered (non-exhaustive list)

  • Horizontal hob spindles, cutting up to 400 mm, H series
  • Spindles of modular gear centres, up to 2,400 mm, HG series
  • Grinding wheel spindles for generating/profile grinding, G series
  • Spindles of external cylindrical grinders, GS/GR series
  • Spindles of gear deburring and chamfering machines

Interfaces and specifications

400 mm
2,400 mm

The Samputensili (EMAG SU) spindles we repair cover workpiece diameters of up to 400 mm in cutting (H series) and up to 2,400 mm on modular gear centres (HG series) — exact specifications to be confirmed on quotation according to the reference of your machine.

Our expertise on your Samputensili spindles and motor spindles

TLDR: Brochexpress works across the entire life cycle of your Samputensili spindles, with the same rigour as for the other brands in our portfolio.

01

On-site customer service

  • Diagnostics and service directly on your machine, in your production workshop, to limit downtime on your gear manufacturing line
02

Full diagnostics

  • Inspection of clearances, balancing, bearing condition, sealing and spindle/workpiece synchronisation, with a detailed technical report
03

Preventive and corrective maintenance

  • Maintenance programme tailored to the production rates of gear cutting and grinding, together with corrective action in the event of a breakdown
04

Overhaul and refurbishment

  • Grinding, bearing replacement, sealing refurbishment and rotation testing in the workshop, restoring the manufacturer's original tolerances

Why choose Brochexpress for your Samputensili spindles and motor spindles

  • An independent workshop, with no capital ties to manufacturers, guaranteeing an objective diagnosis
  • Expertise in hob spindles and the grinding wheel spindles of gear centres
  • Two service sites: Beaurepaire (France) and Lussery-Villars (Switzerland)
  • Support from the first intervention through to return to production

Turnaround and warranty

  • On-site service within 48h
  • Workshop repair: around 20 working days depending on parts availability
  • 12-month warranty on all our repairs

Frequently asked questions

Do you repair the hob spindles of H series hobbing machines (up to 400 mm)?

Yes, we work on these spindles, whatever the type of hob used.

Do you work on the grinding wheel spindles of G series grinders?

Yes, we diagnose and repair these spindles, sized for generating or profile grinding.

What is the average lead time for a full overhaul?

Allow around 20 working days in the workshop, depending on the condition of the spindle and the availability of parts (bearings, seals, specific components).

Do you work on the spindles of large modular gear centres in the HG series (up to 2,400 mm)?

Yes, we diagnose and repair these spindles, whatever the process configured on the machine.

Do you offer a preventive maintenance contract for a fleet of Samputensili machines?

Yes, we draw up preventive maintenance programmes tailored to your production pace.

A reliable partner for your industrial performance

Whether it is an emergency on-site intervention, a full workshop overhaul or a preventive maintenance programme, Brochexpress brings its expertise to your production. As an independent workshop, we work across all Samputensili (EMAG SU) spindles and motor spindles — gear cutting and grinding machines — with the responsiveness and rigour demanded by the most exacting industrial environments: e-mobility, wind power, aerospace and marine.

Our teams are at your disposal from our sites in Beaurepaire (France) and Lussery-Villars (Switzerland) for a study of your needs, a diagnosis or a personalised quotation.

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